We provide all types of special gears, such as high-tooth and side-tilted gears, without the need for dedicated cutter production. This dramatically shortens the lead time for prototypes and accelerates the development speed.
Do you have any of these concerns?
- I want to make gears with special specifications, but I can't wait for the lead time for tool production.
- The quantity for prototypes is small, so the investment cost for dedicated tools is not justified.
- I have a special shape in mind for mass production, but I want to quickly conduct practical evaluations first.
Our "Special Gear Prototyping" service solves these issues.
■1. Achieving overwhelming short lead times without dedicated tools
Typically, producing special gears requires the creation of dedicated hob cutters or form cutters, resulting in long lead times. Our company reduces the tool production period through a unique processing program using general-purpose tools. We respond flexibly and quickly to design changes, contributing to improved development speed.
■2. Optimal method selection based on quantity
For small to medium production runs, such as prototypes, we compress costs and lead times without dedicated tools. On the other hand, for larger quantities, we can internally produce dedicated special hob cutters to enhance productivity.
■3. Flexibility without the constraints of dedicated gear machines
Since there is no cutter buildup like in hob cutting, we can ensure the effective tooth length as per the drawings.
*For more details, please download the PDF or feel free to contact us.
![[Prototype Case of Gears] Hollowing Process of Resin Composite Gears](https://image.mono.ipros.com/public/product/image/ca6/2000236154/IPROS8871980651626037882.JPG?w=280&h=280)
